The Elephant in the Rim: Sealant, Slots and the New AXS Tire Pressure Sensor
We chat to Ben Waite, a Senior Design Engineer at Zipp, to get the lowdown on the little innovation set to make a big difference to how you ride.
May 22, 2025
visibilityJUST DROPPED | The Nimbl Urano Gravel Shoe →
closeREVIEWED
TYPE
Road road
PROFILE
New, slightly shallower rim profile
NOTEWORTHY
Integrated Zipp AXS tire pressure sensor
HUBS
New ZR1 SL hub optimized with ceramic bearings for reduced weight and improved performance
FINISH
New “in-mold graphics” process – logos are now created within the mold itself
SPOKES
Reduced spoke count: 20 spokes per wheel (down from 24)
STRENGTH
16% improvement over previous models
WARRANTY
Lifetime
Here at Regroup, we’re Zipp fans through and through. From the company’s Midwest roots, to the fact that it was founded the year I was born, to its amazing people who push the limits of carbon wheel technology, merging it with advancements in making the bike smarter, there’s a lot to be excited about, and I’m excited! And let’s not forget that Zipp stands behind its product, with a promise to replace any wheel damaged during riding for the life of the owner. That all adds up to one amazing brand and, in our opinion, the pinnacle of wheel manufacturing in modern times. So when we got word that Zipp was planning to introduce an update to its highly popular 353 NSW wheelset and that we’d get the opportunity to visit Zipp’s HQ to meet the team and see the wheels get made, our excitement level went beyond classification.
Watching a wheel come to life is sheer magic. From cutting carbon fiber rolls into many tiny strips, to the multiple lines that carefully place each of the different fibers in a mold to Zipp’s exact specifications, the whole process is a manufacturing meditation. If one set of wheels makes most of us happy, imagine an entire warehouse of hundreds of the best wheels on display. It’s a thing of beauty and an experience I won’t soon forget.
Following our visit, meeting most of the team, and learning about what lies ahead for Zipp, I was fortunate to have a birthday party (Happy Birthday, Doug!) on the books to ride Mt Lemmon with a small group of friends where I planned to try out Zipp’s new 353 NSW wheels. And yes, you know you have the right friend group when birthday parties entail riding in epic places up epic mountains.
Of all the great tests of riding in our state, Mt Lemmon, situated 120 miles south of Phoenix on the north side of Tucson, is the ultimate for any roadie. Cyclists from around the world, including many pros, ascend Mt Lemmon in the winter to train and get their climbing legs ready for the race season ahead. For those unfamiliar, Mt Lemmon is America’s Alpe d’Huez – but longer, smoother, and sunnier. From base to summit in the town of Summerhaven, the climb averages 5% over 26 miles with a total elevation gain of nearly 7,000 feet (2,100 meters).
For testing the new 353 NSW, Lemmon is a dream ride. Climbing into the sky before descending back down the mountain via switchbacks and windy out points, the right wheels make or break your day’s enjoyment level. For this year’s ride, I chose my Sarto Raso TC paired with the new SRAM Red E1 2x drivetrain (don’t get me started on the new brakes and how amazing they were descending Lemmon… more on that another day). I went for maximum gear range, choosing the 10-36 cassette, 46-33 Quarq power spider, and 165 cranks (yes, I’m on the Tadej shortie crank train… guilty as charged). For tires, I chose the Zipp + Goodyear Vector NSW tires in 700×30 filled with Orange Seal and inflated to 58 PSI in the front and 62 PSI in the rear, PSI-perfect thanks to the AXS Tire Pressure Guide and monitored by Zipp’s newest AXS Tire Pressure Sensor, formally known as TyreWiz, and which is now completely integrated into the rim bed. Check out our other story for more from Zipp engineer Ben on this topic.
For comparison, the previous generation 353’s on my Factor Ostro VAM measure the exact same (30mm) as do the same tires on the new wheels. This makes sense since both wheels keep the 25mm internal dimension optimized for 30mm.
At first glance, the new wheels are noticeably shallower and the patented Sawtooth pattern slightly softened. I also almost immediately noticed the thinner hubs, similar in style to my Zipp 1Zero HiTop SWs. The new design strikes me as a more modern take. Sitting in the corner, they look fast. Ok, enough about the specs and how they look: how do they ride, you ask?
Exactly as you might expect… only better. The ride out of town is a mild 1-2% incline for just about 5 miles, and as soon as I climbed aboard my Sarto, I could tell the wheels were the real deal. As we made our way to the base of Lemmon, I jumped out of the saddle for the first time and noticed immediately how the power I was putting down snapped to the ground. For the sake of further transparency, I’m an amateur enthusiast cyclist at best. I’ve never really raced, but I’ve ridden many wheels in many great places, and I can tell the difference from set to set, and these wheels are noticeably different.
When Zipp designs and builds a wheel, its team uses the concept of Total System Efficiency as a guiding light. Without getting too technical, this concept takes into account real-world conditions, not just wind tunnel results. Accordingly, as the road turned ever upward and the quality of the asphalt diminished, I noticed that the vibrations I should have felt weren’t making it through to the cockpit. The larger tire and lower pressures certainly help, but I’d bet that a lot of work has gone into studying how to damp vibration without compromising stiffness, transfer of power, and ride feel.
Now for some hard data. In 2020, a similar group of us rode Lemmon at a similar time for our friend Doug’s birthday. My time on the verified “Mount Lemmon” segment on Strava was 3 hours 16 minutes compared to this year’s 2 hours and 34 minutes, or a whooping 42 minutes faster. Yes, I’m eating more carbs than I ever have in the past, and yes, I’m in slightly better shape, but I refuse to believe the wheels didn’t make a significant difference in improving my time.
I made the mistake of riding Lemmon in 2017 on deeper dish wheels and was almost blown off the road multiple times going back down. Unlike the normal crosswind experience that includes a sudden jolt and corresponding snap-back, the new wheel had a calm and predictable response, tracking true without fighting me. The new ceramic bearings are ultra-smooth and fast, and I would imagine they will only get faster as time passes.
As we pulled into the parking lot at the base of the climb, the smile on my face was only matched by the regret that the ride was over. Until next time, Lemmon, it’s been fun!
If you’re a nerd like me and looking for the ultra splurge for your road bike, I highly recommend giving these wheels a try. The new Zipp 353 NSWs are available at launch online and in-store and are $4,300 for the pair.
TYPE
Road road
PROFILE
New, slightly shallower rim profile
NOTEWORTHY
Integrated Zipp AXS tire pressure sensor
HUBS
New ZR1 SL hub optimized with ceramic bearings for reduced weight and improved performance
FINISH
New “in-mold graphics” process – logos are now created within the mold itself
SPOKES
Reduced spoke count: 20 spokes per wheel (down from 24)
STRENGTH
16% improvement over previous models
WARRANTY
Lifetime